New Technologies Are Helping Improve Manufacturing Productivity


No manufacturing industry would be able to evolve without technological innovations. And they are technological innovations that gave rise to the digital transformation of manufacturing and provided companies with efficient tools wherewith they can now optimize their operations processes and boost sales. 

Industry 4.0 is what helps modern tech businesses substantially increase their production speed, improve the quality of their products, distribute them more efficiently, and much more.

As we’re moving into the third decade of the 21st century, manufacturers tap into the power of such advanced techs as IoT, machine learning, artificial intelligence, cloud computing, and others and masterfully integrate them into their daily business operations, as well as production facilities. This goes a long way in helping companies create new levels of visibility and productivity.

Streamlining Workflows and Boosting Productivity 

With the advent of powerful computers, recent tech news reports indicate it’s become much easier to increase system and process automation in manufacturing. Recent advancements in technology and robotics made it possible to automate a wide variety of mundane tasks and thus freed up human workers for more creative and value-adding activities. Vendor contracts, exit approvals, customer data, and supply chains can now be handled using dedicated automation industry tools. 

Artificial neural networks, IoT-enabled tools, distributed control systems, and other technologies make it possible to devise new operations strategies, control industrial automation equipment, collect and analyze internal and external data, and complete a plethora of other complex tasks, which simply cannot be efficiently completed by humans.  

Artificial intelligence, cloud analytics, and IoT also can serve many purposes when it comes to connecting your workforce and boosting its productivity. Cloud-based tools provide your team with quick access to the client base, sales, inventory, and other important information. As for productivity and time management tools powered by AI, they can help your workers collaborate on projects, conduct research, take notes, schedule meetings, track tasks, and even optimize content more efficiently.      

Cutting Costs and Reducing Downtime 

Automating operations helps to save not only a lot of time but also money. Therefore, investing in smart factory solutions can be the best bet for your growing manufacturing business these days. With the right sensors in place, you’ll be able to collect relevant data and analyze it in real time. This, in turn, will help you monitor, track, and trace production at all stages and speed up your manufacturing processes if need be. What’s more, sensor technologies can equip you with the right tools necessary for performing predictive maintenance and keeping equipment downtime to a minimum. 

Reducing Waste and Improving Safety 

It’s not a secret that staying environmentally conscious is one of the top-mind priorities of modern manufacturing businesses. Digital technologies help companies reduce their environmental footprint by executing control over their manufacturing processes. 

Today, programmable logic controllers (PLCs) can be effectively used not only for automation purposes but also for managing innovative waste equipment. With the help of these controllers, you can put a lid on excessive power consumption and also monitor such factors as manpower hours, temperature, and the like.

In combination with advanced sensors, networked PLCs can go a long way toward helping you decode macro-level data and regularly perform maintenance on your manufacturing assets. This way, you’ll be able to reduce the chances of equipment failure and negative environmental impacts.  

The ability to identify potential system failures and address them in a timely fashion is also a great way to improve immediate workplace safety. With minimal investment, you can avail yourself of dedicated applications connected to the cloud and capable of monitoring the manufacturing processes anytime, anywhere.

To maximize your tech workplace safety even more, take a closer look at machine learning algorithms, which are revolutionizing the way big tech companies are now identifying and troubleshooting their system errors. Both minor and critical malfunctions can be identified. Not only does this lead to enhanced productivity but also reduces accidents and injuries in the workplace.